Hangzhou Suntech Machinery Co, Ltd
Specialized In Wire&tube industrial equipment Succeed in Turn-Key Production Line
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1850Mpa Spring Wire Oil Tempering Production Line With Induction Heating
I. Whole Work Flow:
Pay off → Pinch rolls set No. 1 → HV-Straightener → Pinch rolls set No. 2 → Cleaning unit → Induction Quenching No.1 → Induction Quenching No.2 → Induction Quenching No.3 →Heat holding → Jet-cooling for Quenching → Induction Tempering →Heat holding → Jet-cooling for Tempering → Flaw detector → Pinch rolls set No. 3 → Oiler → Shearing → Wire separating → Wire take-up
II. Main Technical Parameters:
| No. | Item | Specification |
| 1 | Raw material | steel grades SiCr and SiCrV classes FD, TD, VD |
| 2 | Diameter | φ8,0 - φ16,0 mm |
| 3 | Working speed | Φ9.0mm--20m/min; φ14.5mm-7.5m/min |
| 4 | Induction quenching temp. | ≤1000ºC constant and adjustable (920-1000ºC) |
| 5 | Induction tempering temp. | ≤650ºC constant and adjustable (450-650ºC) |
| 6 | Temp. control accuracy | ≤ ±5ºC |
| 7 | Take-up coil dimension | φ1700-φ2200mm |
| 8 | Max. Take-up coil weight | ≥2000kg |
| 9 | Center elevation | 1000mm |
| 10 | Production method | Continuous production |
| 11 | Finished products | 1) Spring wires produced by this production line would keep uniform and straight; 2) Products keep consistence with EN10270-2:2011, tensile strength fluctuation of the same coil of spring wire would be ≤50MPa |
III. Fetures
1. Automatically connect the spring manipulator to catch the spring when retracting and move to the next station.
2. The material is automatically clamped and loosened, and the spring is automatically retracted. The winding process is fully automatic.
3. The reducer uses servo-specific reducer, which has large torque, high transmission efficiency, no oiling and no maintenance for life.