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Hangzhou Suntech Machinery Co, Ltd
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PVC out-layer House cable extrusion line D90
I. Usage: PVC layers extrusion (the outlayer marked in following pciture by yellow circle)
II. Design parameter:
| No. | Item | Parameter |
| 1 | Diameter of wire core | Ф4mm-25mm |
| 2 | Diameter of finished | Ф5.0mm-30mm, based on hardness of wire |
| 3 | Extrusion capacity | 300KG/H (Extrusion head open) |
| 4 | Speed | 80m/min |
| 5 | Center height of machine | 1000mm |
III. Main accessory brand
| No. | Item | Brand |
| 1 | Motor | LINHAI DONGXU |
| 2 | Frequency converter | VEICHI |
| 3 | Reducer | ZHEJIANG FENJIN |
| 4 | Screw rod | ZHOUSHAN HUHONG |
| 5 | Bearing | NSK, NACHI, ASCHI, KOYO, HARBIN |
| 6 | Electric components | IMPORTED OR DOMESTIC FAMOUS BRAND |
IV. Equipment list:
| No. | Item | Qty. | Remark |
| 1 | Ф1250-2000 spool pay off frame | 1 set | |
| 2 | Ф100 Vertical tension frame | 1 set | |
| 3 | Ф90 main extrusion machine | 1 set | |
| 4 | 3m pre water tank | 1 set | U Shape stainless steel 304 |
| 5 | 16m single layer U shape water tank | 1 set | U Shape stainless steel 304 |
| 6 | Ф1600 Crawler tractor | 1 set | |
| 7 | Ф1250-2000 spool take up frame | 1 set | |
| 8 | Main control cabinet | 1 set | |
| System and temperature system control | 1 set | ||
| 9 | Outside diameter measuring device | 1 set | |
| 10 | 125kg material suction machine | 1 set | |
| 11 | Drying machine | 1 set | |
| 12 | Machine color |
V. Equipment introduction:
1. Ф1250-2000 spool pay off frame
| No. | Item | Specification |
| 1 | Spool size | 1250-2000 |
| 2 | Tension control | Friction tension, left and right adjustable |
| 3 | Shafts topping way | Non-shaft type |
| 4 | Lifting method | Screw lift |
2. Ф100 Vertical tension frame:
| No. | Item | Specification |
| 1 | Wire guiding wheel | Ф100mm |
| 2 | Wheel material | Steel |
| 3 | Qty. of wheel | 5 |
| 4 | Tension method | Compressed spring |
3. Ф70 main extrusion machine
| No. | Item | Specification |
| 1 | Power | 45KW AC motor + inverter |
| 2 | Gear box | ZYJ-200 Grinding gear |
| 3 | Screw | Ф90mm, L/D=26:1, Speed: 10-110RPM, Material: SACM-2, surface hard chrome plating after nitriding treatment, suits for the extrusion of PVC, PE. |
| 4 | Screw tank | Material: SACM-1, surface nitriding treatment, hardness: HRC60-63, 5 temperature measurement points. |
| 5 | Screw tank heating | Electric heating, 380V/50HZ, 5 heating section(AL), total 25KW. |
| 6 | Cooling type of screw tank | High pressure centrifugal fan, 380V/540W, each section with one. |
| 7 | Extrusion head clipping method | Chain double side clamping type |
| 8 | Overall dimension | 2700*1000*2580mm |
| 9 | Weight | 2800kg |
Extrusion head:
| No. | Item | Specification |
| 1 | Extrusion heard | Suitable for double color and thin layer extrision |
| 2 | Dimension | Standard(match die dimension) |
| 3 | Electric heating | Cast aluminum heating ring, 1temperature measurement, natural cooling |
| 4 | Material | S316 |
4. 3m pre water tank
| No. | Item | Specification |
| 1 | Material | SUS304 Stainless steel |
| 2 | Length | 3000mm |
| 3 | Tank size | 140mm (H)*180mm (W) |
| 4 | Movement adjusting | 800mm |
| 5 | Tank shape | U shape |
| 6 | Weight | 120kg |
5. 16m single layer U shape water tank
| No. | Item | Specification |
| 1 | Material | SUS304 Stainless steel |
| 2 | Length | 16000mm |
| 3 | Tank size | 140mm (H)*180mm (W) |
| 4 | Overall dimension | 8000*210*1140mm |
| 5 | Support | 3pcs |
| 6 | Weight | 110KG |
6. Ф1600 Crawler tractor
| No. | Item | Specification |
| 1 | Power | 7.5KW AC motor + inverter |
| 2 | Tracking type | Crawler type |
| 3 | Tracking speed | 80m/min |
| 4 | Tracking force | 1600kg |
| 5 | Overall dimension | 2400*780*1960mm |
| 6 | Weight | 1800kg |
7. Main control cabinet (system and temperature system control)
| No. | Item | Specification |
| 1 | Power | 380V, 50HZ, 3Phase |
| 2 | Process control | Switch control machine power, button control machine working state. |
| 3 | Temperature control | 7 control section, Temperature control table |
| 4 | Power control | Master switch and each branch switch control |
| 5 | Motor control | Inverter control |
| 6 | Indicates table control | 8 section temperature control accurate control 8 temperature zones. |
| 7 | Control of accessory accessories | In one control system, high automation level. |
8. Drying machine
| No. | Item | Specification |
| 1 | Volume | 125kg |
| 2 | Alarming | No material alarming |
| 3 | Control | PID control, LED display |
9. Material suction machine
| No. | Item | Specification |
| 1 | Capacity | 300kg/h |
| 2 | Diameter of feeding pipe | Ф38mm |
10. High speed printer:
| No. | Item | Specification |
| 1 | Printing speed | 200m/min |
| 2 | Printing wheel | Outer diameter Ф100mm, inner diameterФ20mm |
| 3 | Printing quality | Meets UL,CSA,VDE,JIS,T-MARK standard |
11. Ф1250-2000 spool take up machine
| No. | Item | Specification |
| 1 | Cable take up method | Torque motor take up |
| 2 | Cable arranging | Screw arranging |
| 3 | Spool size | 1200-2000 |
| 4 | Power | Torque motor + torque controller |
12. Outside diameter measuring device
| No. | Item | Specification |
| 1 | Measuring range | 0.2-50mm |
| 2 | Scan speed | 270 times/s |
| 3 | Resolution | 0.002mm |
13. Spare part list:
| No. | Item | Quantity |
| 1 | Foundation screw | 1 set |
| 2 | Extrusion machine heating loop | 1 set |
| 3 | Mould electric heating loop | 1 set |
| 4 | Thermocouple | 2 pcs |
| 5 | Tools | 1 set |